If you are looking to buy a dust collector for your woodworking business, there are many options to choose from that might work for you. It is important to understand the basics of dust collectors as well as how they work if you want to pick the perfect dust collector for your shop. Here is a buyer’s guide explaining what you need to know about dust collectors and a few reviews of products that are available on the market today.
What is a Dust Collector?
Dust collectors are mechanical devices that are responsible for collecting wooden and dust particles that are created by woodworking machines using a vacuum or a down draft system. Many different dust collectors are available. Some of these products work using a draft collection system while others use a vacuum system to collect the wood and dust particles. Which you should choose depends on what you will be using it for.
If you want to check out a few of the options that are available, here is a list of the five dust collectors that will be reviewed later on and links that provide more information about each:
- Shop Fox W1826
- Jet DC-1100VX-CK
- Shop Fox W1727
- Jet DC-650BK
- General International Power Products BT8008
|Shop Fox W1826|
|50.2||50.2||19.5 x 18 x 44|
|Jet DC-1100VX-CK||109||109||37 x 22.5 x 39|
|Shop Fox W1727||55||55||16.5 x 28.1 x 19.6|
|Jet DC-650BK||4.2||4.2||32 x 15.5 x 18|
|General International Power Products BT8008||28.2||23||15.4 x 10.8 x 8.5|
Before I get to the reviews, though, here is some information that will help you when choosing the perfect dust collector for your needs.
Why Do You Need a Dust Collector?
Dust collectors are different from air cleaners because they do not use disposable filters and have more complex working models. They are essential in areas where humans work among machines that produce dust. Masks and goggles don’t protect well enough, and dust can find its way inside a workers body if it’s not removed. This will cause respiratory issues and could potentially damage the lungs in the long run. It also can damage eyesight.
Harmful Gas Removal
Another important issued that must be dealt with in industries is harmful gasses being released into the air. Common air cleaners aren’t able to fix this problem because they do not have the ability to collect gas from the air. The right dust collector, on the other hand, can do this easily. It is a benefit to the workers and the environment to remove the dust particles and harmful gas. Without doing this, the harmful gasses could be causing severe health issues to not only the employees but those residing around the business.
Woodworking Companies and Dust Collection
Woodworking companies must help protect the people who work for them from the wood dust that is produced by band saws, drillers, and other woodworking tools. Dust collectors can also help dispose of dust effectively without needing to clean as much. It is essential that companies that work with these types of power tools to take precautions immediately and responsibly, to avoid damage. Advances in technology have provided heavy duty dust collectors that do the job effectively and with very little manual effort.
Types of Dust Collectors
Many different types of dust collectors are suitable for industries, but they can all be broken down into three categories: Air filtration systems, single stage collection systems, and dual stage collection systems. Here is some information on the three types of dust collectors available.
Air Filtration System
Many different types of industries and smaller companies require an air filtration system. There are government mandates requiring industries that produce certain types of pollutants to install air filtration systems. This is done for both the benefit of the workers as well as for the environment.
Different types of air filtration systems exist. A whole unit system regulates the air by cleaning and releasing better quality air back into the world.
Another type works like an exhaust fan. It pulls the air that is dirty out of an area, and clean air is pushed back in. This type is used for smaller areas like kitchens in restaurants. It helps to eliminate smells and keep air more balanced for the workers in that area.
A built-in HEPA filtration is available in the third kind of air filtration system. This HEPA filtration helps by trapping many different types of allergens, like pollen and mold, as well as the fumes and dust that are being created. This extreme air filtration can make an environment that is safe for workers. Carbon and Ozone filters that kill bacteria and harmful spores are usually used in these as well.
Single Stage Collection Systems
Single stage dust collectors are like vacuums on a larger scale. They trap dust by using air pressure. This type is used in smaller scale businesses that do not produce large amounts of dust and don’t require something more advanced. These are mobile units that are highly portable allowing them to be maneuvered in a space using little effort.
There is a filtration unit with intake ports and a collection bag. When the bag is full, the bag can be thrown away. You can use one of these portable machines to collect the dust created from a source piece of machinery. This is great to use with a machine that produces a large amount of dust like a sawing unit.
Dual Stage Collection Systems
If a single stage dust collector isn’t working well enough, and you’re still finding air that’s filled with dust, you may need to add another stage to the dust collector’s filtration system. This will help to eliminate that maximum amount of dust while keeping your machinery running better because dust build up can cause damage to the inner parts of your machinery. A dual stage collection system will also help to decrease the heavy load on your shop vacuum system.
The single stage collection system is unable to handle larger particles and will slowly begin to lose its suctioning ability, decreasing functionality. When a separate stage is added, it collects the larger particles while allowing, the smaller particles to pass through the filters. This stops the filters from getting clogged up and allows them to do their job better. The impeller is also protected from large particles, allowing it to suction without breaks. The container that the larger particles are collected in also adds to the units dust holding capacity.
Now that you know about the different types of dust collectors available and are aware of what makes for the best dust collector in your situation, here are five reviews of different dust collectors available on the market today.
Shop Fox W1826 — Best Wall Mounted Dust Collector
The Shop Fox W1826 is a wall mounted dust collector designed to catch dust from its source. This helps to eliminate reduced efficiency of duct systems. It has a large capacity to handle the dust put out by about any woodworking machine. Having your dust collector located near the dust production causes minimal loss to static pressure.
This dust collector uses a simple wall mounted bracket with a locking screw system to ensure easy installation. It can be installed on a wall, a work bench, or it can also be used from the floor. The bag to the Shop Fox W1826 can filter particles down to 2.5 microns and has a window to view how full the bag is easily. It can hold two cubic feet of dust particles and can easily be disposed of using the convenient bottom zipper.
This dust collector has an oversized paddle switch providing more safety than other switches available. Slap the paddle to power down the device and remove the included lock-out key to stop anyone from unauthorized use.
A two-year warranty is with this product that was specifically designed to give years of service. It was built with close attention paid to the details using ruggedly built parts. Each of these passed a strict quality control program to assure that it operates safely and reliably.
Jet DC-1100VX-CK — Single Stage Design Featuring the Benefits of a Dual Stage Dust Collector
The Jet DC-1100VX-CK is a mobile dust collector featuring Vortex Cone technology that helps to separate larger chips to avoid clogging the filter and increase efficiency. It combines a smaller size with portability and power making it a productive and easy to use dust collector.
It has a motor that is completely enclosed and cooled by a fan providing plenty of power for air movement. A precision balanced impeller made of steel help maximize its air intake. The dust bag is see through making it easy to know when it is time to change it out. The canister can be put it or removed easily using large, easy to handle knobs without needing any tools. The four casters are heavy duty and make it easily maneuverable around your workshop.
The Vortex Cone technology stops your filter from getting clogged, which improves how easy it is to use, strengthens its performance quality, and will extend the life of the machine. It adds the benefits of a dual stage filtration system to a single stage dust collector.
Shop Fox W1727 — Portable Dust Collector
The Shop Fox W1727 is a portable dust collector that can easily be moved from one machine to the next when it is needed. It will help to keep your shop free of dust and improve the quality of the air. It is easier to use than other products that require an entire dust collection system from being built and having ducts run to each machine.
It features a safety switch and a removable key to stop any unauthorized use. This paddle switch is safer than other types of on/off switches. It’s simple to turn off by slapping down the paddle. It is compact allowing dust collection in shops that have limited space. It can be used as a stationary dust collector or as a mobile unit.
A plastic bag collects dust and has a bag clamp that helps to disconnect it for disposal quickly. Simply unlatch the clamp, remove the bag, and empty the contents in the garbage.
Jet DC-650BK — Another Good Portable Option
It is compact and powerful featuring a remote control and timer for easier use.
The filter can effectively separate out particles as small as one micron and an easy to install collection bag makes it simple to empty and re-attach.
Its single stage design is meant to be economical while providing quiet operation.
The motors are permanently lubricated and fully enclosed. They are fan cooled and rated for continuous use.
General International Power Products BT8008 — Two in One Portable Dust Collector
The General International Power Products BT8008 is a wall mountable dust collector at a reasonable price. It is lightweight and portable, perfect for positioning where the source of shop dust is coming from.
The wall mount will help you to save space allowing the unit to be installed on a wall as a stationary dust collector.
This product will help to free your workshop of sawdust and improve the air quality. It’s designed to be portable with a large handle allowing it to be moved from one machine to the next.
This helps save time and money since you don’t have to build a fixed dust collection system that runs ducts to all your machines.
I hope that this dust collector buyer’s guide was able to help you decide what kind of dust collection device you need for your workshop. By keeping in mind all of the attributes that will benefit your situation the most, you should have no problem picking the right type of dust collector with the right options. The reviews provided should help you see a few of the choices out there as you begin your hunt for the perfect dust collector for your situation.
What to Consider When Choosing a Dust Collector
When determining what the best dust collector for your situation is, there are many things to consider. Here are some basic rules to narrow down what the most suitable dust collector for you is.
Size Of Your Space
The first thing to consider is your space’s size that needs to be cleaned. When you know how big or small the area you need a dust collector for is, you can much more easily decide what type you will need to use. A smaller space may only require an air filtration system while a large industrial setting will require more of a heavy duty dust collector with all of the added components.
Amount of Dust Being Released
Knowing how much dust is being released into the air can also help you narrow your search. You have to find a dust collector that has the capacity required for your area if you want it to do an effective job collecting all of the dust and storing it. Bigger industries are aware of the amount of dust they are producing, helping them to determine the best option for them. Small scale businesses will have to rely on comparing different products pressure and bin capacity.
Portable or Fixed Position Dust Collector?
Larger businesses use dust collectors that don’t move and place them at regular intervals to help clean the air throughout an area. However, if you are a smaller business, you likely don’t need a filtration system like this. They can be very expensive. Another option is a portable dust collector that can be easily moved around. You can move one to the areas that you need them the most and even use one for a specific piece of machinery that produces a lot of dust. They range in size, capacity, and price, letting you pick the right size for your job.
Type of Dust Particles
Specialized dust collectors can be purchased that work well with certain types of dust particles. Not every dust collector can trap all the different kinds of dust. Knowing the type of dust particles and the size of the dust particles can help when deciding which dust collector will work best for you. Larger wood particles tend to clog up single stage collection systems while a dual stage collection system collects them separately. If you are working with a type of debris that is sticky or abrasive, you need a dust collector that will continue to work with this type of abuse and continue working without being damaged.
Most large scale companies have a built-in, automatic disposal system for trapped dust, while others are available that don’t require this extensive setup. Depending on how much dust is being collected, they can manually be dumped into the garbage or placed in segregated areas chosen by the community. They dust and particles that are harmful to people need to be handled carefully to avoid being released back into the air or polluting water sources.